If everything is down at the moment, you might see if you can find someone locally to help you drill the tank and put in a proper overflow, which should help prevent future overflow issues. There is some risk of breaking the aquarium, but it usually turns out well, and saves you a lot of future trouble. Around here I'd ask the local saltwater club, there are plenty of guys that will take a token fee to get you set up. Failing that, call around the local saltwater specialty shop or glass shop. If the bottom glass is tempered, you'll have to drill the side, but you can still get a nice internal box that way.
As for the pump, do you know the specs? Sump pumps do tend to be noisy, but if you're downgrading from a reef setup to a Fish Only With Live Rock setup, you might be able to use a less powerful one that will be less noisy.
Plexiglass over the top of the tank will reduce evaporation, but may cause heat issues. Evaporation provides natural cooling in the summer months. As well as the aquarium water temp, consider the hood temp. The bulbs last much longer if not overheated. Some of the hood heat escapes to the water and is released as evaporation.
What are the specs on your hood? You might downgrade the whole hood if moving down from a coral setup, to reduce heat issues and excess algae growth.
Any time you are downgrading parts, you'll get your best deals at a local aquarium club swap meet. Second best would be to post in the trade forum here and pay shipping to make a swap out.
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