I'll be heading to Lowes tonight for some polished aluminum and possibly some T8 bulbs.
I did a 12 hour temperature test yesterday:
BEFORE
Water temp before the lights went on was 74F.
Hood temp before the light went on was ambient of 72F
Bulb temp was probably 72F as well, but I couldn't get an exact reading.
AFTER
Water temp after 12 hours of light was 78F. I was honestly quite shocked. 78F is normally what it was with 12 hours of the stock lighting. ODNO appears no have no ill effect on my setup. Of course, I have the splash guard so that may help a bit.
Hood temp after 12 hours of light was HOT. My reading was 106F.
Bulb temp after 12 hours of light was.... I wasn't about to touch the thing. If the hood was 106F, I can only imagine what the bulbs were at. They were packing some heat though. My splash guard, at only 1/2" from the bulbs, was hot to the touch.
CONCLUSION
I NEEDED SOME COOLING!!!!!
In a frantic attempt to put together a cooling solution, I grabbed two 80mm standard computer case fans (20 CFM @ 12 dB).
Next, I needed an
AC/
DC converter. I looked EVERYWHERE. I had a computer power supply that I converted for an R/C NiMh battery charger station, but didn't feel like having to mount that somewhere.
The next best thing I had was an old power cord for an old 5.1 Cyber Acoustic computer sound system (threw everything out but the power cord). Unfortunately, this was a 120V to 15V; too high for these small fans. I tried anyway and they wouldn't turn (stupid 13.5V operating voltage).
The only other old power cord I had was for an old Nokia cell phone. Again, misfortune struck when I found out it was a 120V to 3.7V converter. 3.7V, however, does fall within the operating voltage of the fans so I guess I kind of got luckly.
I had my fans and I had my converter. The simple task of wiring them up was as simple as cutting off the stereo-type jack and to wire up the postive/negative leads to the fans. Both fans went to the same leads. Of course, I tested before I soldered and shrink-wrapped. All looked well.
I figured that I'm running these fans at 1/4 power, so simple calculations say that I should be seeing 5 CFM @ 3 dB. It's not a lot, but any little bit helps (as you'll see further on).
My next hurdle was trying to figure out where to put the fans. I thought about one on each side for horizontal air movement. The fans are much too large and I wouldn't get much prop wash (air movement). My hood has two pre-built vents on the top so I figured I would go "ghetto". I simply placed one fan on each vent, blowing air in. The fans over hang by about 1/8" on each side so I'm getting good air in to the hood.
Some of you may be wondering why I didn't set it up to have one blowing in and the other sucking out. Well, I tried this and the performance was actually worse than both blowing in. I guess the positive pressure is better than equal pressure. I also believe that because the fans don't cover about 1/2" of the vent slots, the cool air goes down and the hot air comes up through this opening. I confirmed by a simple hand test.
RESULTS
I did another 12 hour test. The beginning temps were the same as the first 12 hour test.
Water temp after 12 hours of light was 77F. 1F less than without the fans. This shocked me because there's
NO way the cool air from the fans was making it past the hot bulbs, past the splash guard, and in to the tank. I think this is just a differential of the experiment.
Hood temp after 12 hours of light was warm, but significantly cooler. My reading was 88F.
Again, I didn't test the bulb temp after 12 hours of light. They would still be quite warm [hot].
I did a "hand test" on the top of the hood:
In between the fans (middle of the hood)
Before the fans, it was hot enough that I would have to move my hand after 30 seconds or so. With the fans, I was able to leave my hand on for nearly 3 minutes.
Right next to each fan, on the inside (middle)
Before the fans, it was the same as noted above. 30 seconds top. With the fans, it was just above ambient feeling. I left my hand on for 5 minutes and figured it wasn't going to get any warmer.
END CONCLUSION
Fans are needed, even if they are very low powered. I'm putting 10 cubic feet of air in the hood each minute. Imagine at the full 20 CFM! I don't want to cool too much because I've heard reports of cooling the bulb lower than peak operating temps will dim the bulbs. I DO know, however, that I need to purchase some 50mm fans and a true 120V to 12V converter. I will then put 1 50mm on each end; one pushing in and the other pulling out. This will give me a wind tunnel type effect in the hood, giving constant moving, cool air. I've got a lot of work to do...
I'm at work right now, but I'll update with pictures when I get home.