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Im looking to build my overflow in the corner of my tank. I basically want to silicone a plastic piece in the back corner from the floor to the top w the overflow grate cut into the top. Can anyone suggest the material to build this with?
I think most any type of acrylic sheeting ought to work, as long as it's not super thin. There's even places you can go on the internet to buy cut-to-order pieces.
What you can do is get the acrylic or glass cut to the size you want. Then check out Aqua Medic around the net. They have a pvc "gate" section you can glue to the top of the cut piece you have. The "gate" or screen portion..if you will..will be removable for cleaning. We did similar years ago with Dupla tanks while in the USA
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You could try making a DIY over flow comb by using a section of the plastic strip that is found on the back of glass tops/canopy. You would of course cut the comb's teeth to the necessary width and depth. The plastic strip has a "clasping edge" that you can use to mount onto the top of the overflow.