Aquarium/stand rebuild:
A week of water testing and the tank seems solid (Yay, no leaks), I installed the old Regent filter for some water circulation, added a cup or so of bleach to kill anything they might have had in the tank and will let it run for 3-4hrs. The trick to using bleach is rinse, rinse, rinse and then rinse again (FYI:
http://freshaquarium.about.com/od/maintenance/a/bleach.htm).
The stand is done and turned out better than expected and here's what I did to make sure it stays standing:
1. Broke it down to 3 main sections, top, main cabinet and base. Pics 1 & 2.
2. Bracing the base was nothing more than building a 2x4 internal cage (frame) and screwing/bolting the 4 particle board panels to it. I painted the front 2x4 black for aesthetics. Pics 3, 4 & 5.
Front and back panel got decking screws to keep them in place (always drill pilot holes to avoid spliting wood). The side panels which were connected to the base with cheap bolts were replaced with hog bolts (lag bolts) flange washers and split ring washers. These bolts went into the 2x4 cage for a solid connetion (no more wobbly stand
). Pics 6 & 7.
The main cabinet received the same treatment as the base. The top is using the original pin & lock system since it just needs to stay in place. Pic 8.
Once the base and main cabinet were bolted solid to each other, I wanted some vertical studs to aid the particle board risers in supporting the est. 350lbs it needed to hold up. I decided that any lateral shifting was not possible and using a single 2x4 centgered, wedged and hammered in (over cut 1/16") into place between the base and top 2x4 frames (cages) and hog bolted to the risers it made solid as a rock. Pic 9.
As you can see, the sides have bolts exposed, but a quick paint job and they blend in very well. The front looks clean and with the door open all you see is the 2x4 riser (studs) which I was ready to paint, but my GF declared (thankfully) was unnecessary
. Pics 10, 11, 12 & 13.
So the flimsy/wobbly aquarium stand can now support the tank it was made to with no worries. Total cost, $0 since I had everything in stock (est. cost $10-15).
Next up, get it setup and start cycling the tank.